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How to Keep Solar Workers Safe

August 25, 2025
Updated 
Published 
 

The rapid shift from traditional energy sources to renewable technologies has propelled solar energy to the forefront of the green economy. But while solar energy brings significant environmental and economic benefits, it also introduces new safety challenges for the workers installing and maintaining this technology.

Ensuring the safety of solar panel technicians requires proactive training and awareness of the unique risks associated with this green job.

The growth of the solar sector

Among the industries benefitting from ever-increasing demand for energy—specifically green energy—solar power is one of the fastest-growing energy markets, driving enormous demand for skilled solar technicians and installers.

These green jobs span diverse environments:

  • Rooftops: Installing solar panels on commercial or residential buildings involves working at heights and navigating fall hazards.
  • Remote Areas: Large-scale solar farms in deserts or rural locations pose challenges such as extreme weather conditions and equipment-related risks.
  • Industrial Spaces: Warehouses and urban solar projects often feature tight spaces and complex electrical systems that require precision and safety protocols.

As jobs proliferate in solar installation and maintenance, safety must continue to be prioritized as re-skilled and new employees join energy producers across the country.

Electrical hazards

Working with solar panels involves handling live electrical components, wiring, and inverters. Electrical injuries can range from minor shocks to severe burns or fatalities caused by arc flashes.

Preventive measures:

  • Provide technicians with personal protective equipment (PPE) like insulated gloves, boots, and flame-resistant clothing.
  • Train workers thoroughly on identifying live electrical components and de-energizing systems before they begin repairs or maintenance. (Lockout/tagout procedures)
  • Conduct regular inspections of electrical equipment to identify wear, damage, or defects.

Falls and heights

Whether technicians are installing rooftop panels or performing routine maintenance on elevated structures, working at heights significantly increases fall risks.

Preventive measures:

  • Use fall protection systems, such as harnesses, guardrails, and safety nets.
  • Ensure workers are trained in the correct use of fall prevention equipment.
  • Establish secure ladders and scaffolding that meet safety standards.
  • Mark rooftops clearly to differentiate secure areas from hazardous zones.

Material handling

Solar panel installations often necessitate lifting, carrying, and positioning heavy or bulky materials. Mishandling materials can lead to musculoskeletal injuries, dropping hazards, or damage to expensive equipment.

Preventive measures:

  • Teach proper lifting techniques to reduce strain on the back, shoulders, and knees.
  • Use mechanical aids, like dollies or hoists, whenever possible to minimize manual handling.
  • Organize team lifts for oversized items to distribute the weight evenly.

Ergonomic hazards

Repetitive tasks, awkward postures, and long hours on uneven or hard surfaces can result in long-term ergonomic injuries such as joint pain, tendonitis, or carpal tunnel syndrome.

Preventive measures:

  • Rotate job assignments to prevent overuse of certain muscle groups.
  • Provide anti-fatigue mats or ergonomic kneepads for technicians working on their knees.
  • Implement stretches and warm-up routines inspired by athletic training to prepare the body for physically demanding work.

Dedicated athletic trainers for renewable energy industry

At Work-Fit, we specialize in providing on-site, personalized support to teams in the renewable energy industry, focusing on injury prevention and performance sustainability. Our approach is rooted in athletic training principles tailored to the unique demands of solar technicians on any job site.

Learn more about how we can help reduce injuries and enhance your culture of safety with industrial athletic training by contacting our team today.

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